Gas and Biogas Engines for Cogeneration: 20 to 2,000 kWe

Engine solutions featuring the world’s leading brands, including refurbished and guaranteed units

LAI Srl supplies gas engines for cogeneration, fueled by natural gas, biogas, biomethane and syngas, in a power range from 20 to 2,000 kWe to meet the needs of different applications: farms with anaerobic digestion plants, industries looking to generate their own energy, landfill operators with biogas collection systems, and biomethane upgrading plants. Choosing the right engine depends on a range of technical factors—including the quality and composition of the available gas, installed capacity, expected annual operating hours, maintenance requirements and spare parts availability—which our technical department assesses in detail before making a proposal, comparing the available options and selecting the one that offers the best balance of performance, reliability and lifecycle costs.


For capacities ranging from 20 to 300 kWe, LAI has developed its own gas engine based on Deutz D-series diesel engines, extensively modified to run on biogas and natural gas. Modifications include replacing the fuel system with a gas train and dedicated mixer, optimizing the compression ratio for gas operation, installing an ignition system with timing that varies according to the methane content of the gas, and fitting a lambda control system to manage the stoichiometric mixture and reduce nitrogen oxide emissions.

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This proprietary LAI engine delivers electrical efficiency of over 35% and can run on biogas with a methane content of 45% or higher, making it suitable even for plants where gas quality varies over time.

For capacities above 300 kWe, we use the best engines available on the international market: Jenbacher J312–J624 series for medium and large capacities up to 4.4 MWe; MWM TCG 2020 and TCG 3020 for biogas and natural gas applications; MAN E3262, Guascor SFGLD and SFGM; MTU Series 4000 for high-availability applications; and Deutz for mid-range capacities.


Each engine is supplied complete with all accessories: forced ventilation for the technical room, emergency cooling, a gas train with certified safety valves, an exhaust silencer, an oxidation catalyst for CO and VOC abatement on request, and a shell-and-tube heat exchanger for recovering heat from exhaust gases. All engines are integrated into the LAI automation system, with remote monitoring, access to operating logs and the option to adjust operating parameters remotely. We also provide technical support for engines installed by other suppliers, including upgrades, conversion to alternative fuels and modifications to meet emissions regulations.

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